Brass Cable Gland Manufacturing in Jamnagar

Brass Cable Gland Manufacturing Process – From Raw Brass to Precision Component

Brass cable glands play a critical role in ensuring the safety, durability, and efficiency of electrical systems across industries. But how are these high-precision components actually made?

At Global Metal Industries, we follow a streamlined and quality-controlled process to manufacture world-class brass cable glands for various applications, including hazardous areas, armored cables, solar installations, and marine environments.

🔧 Step-by-Step: Brass Cable Gland Manufacturing Process

1. 🧱 Raw Material Selection

We use high-grade brass rods (such as IS 319 / CZ121 / CW614N) known for excellent machinability, conductivity, and corrosion resistance.

2. 🔩 we Cutting and Forging

The rods are cut into blanks or forged to the rough gland shape using:

Bar cutting machines
Cold forging or press machines (for higher durability)

3. 🛠️ CNC and Automatic Turning

The cut blanks are machined into exact gland parts using:

CNC Turning Centers
Multi-Spindle Automatic Lathes
This includes forming threads (Metric, PG, NPT, BSP) and precise component detailing.

4. 🧵 Threading and Grooving

Special dies are used to cut precise external and internal threads for:

Cable Entry Threads
Locknut Fittings
Earth Tags & Sealing Rings

We ensure 100% dimensional accuracy using:

Go/No-Go gauges
Thread pitch verniers
Calipers and micrometers

5. 🧽 Deburring & Cleaning

Each component is:

Deburred to remove sharp edges
Ultrasonically cleaned
De-oiled and polished for a smooth finish

6. ⚙️ Assembly & Component Matching

Depending on the gland type (e.g., BW, CW, A2, E1W), we assemble parts such as:

Brass Body
Compression Nut
Cone & Clamping Rings
PVC or LSF Sealing Sleeves

Custom parts like flameproof barrier glands also involve epoxy or compound sealing.

7. 🧪 Surface Finishing (Optional)

We offer various finishes based on customer needs:

Natural Brass
Nickel Plated (for corrosion protection)
Chrome / Tin / Lead-Free Coatings (on request)

8. ✅ Inspection & Quality Control

We follow strict ISO & QC protocols:

Dimensional checks
Surface finish inspection
IP rating and flameproof compliance

📦 Packaging and Exports

Every order is:

Properly bagged, labelled, and barcoded
Packed with product codes, batch numbers & test reports
Shipped globally with required documentation: MSDS, COO, Packing List, Invoice

🌍 Applications of Brass Cable Glands

Our cable glands are trusted in industries like:

Oil & Gas
Electrical and Panel Boards
Power Transmission
Solar and Wind Energy
Marine & Offshore Projects

📞 Contact Us

Need reliable brass cable glands for your next project? Let’s connect:

📧 Email: [poojanchangani9@gmail.com]

📞 Call: [9023433533]

🌐 Website: [Your Blogger or IndiaMART Link]

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